The Bradbury Group News

Bradbury Equipment Rebuild Program - B.O.S.S. Shear

Posted by Shonda Fast on Aug 27, 2020 1:03:00 PM

Did you know that The Bradbury Group has an Equipment Rebuild Program? 

The Bradbury Group of Companies are known for their long-lasting equipment that operates for decades. When it becomes time to decide whether or not to buy new or refurbish, our Equipment Rebuild Program is a great option to consider.

In reality, we know that not all machines are maintained or serviced to the full extent of the manufacturer's direction. They are just that - a used machine - beat up, pushed to full capacity, and well worn. After a good cleaning, they can look bright and shiny, but the inner-workings and heart of the machine may be at the breaking point and less efficient than they once were. 

What does a Rebuild Entail?

A rebuild from The Bradbury Group consists of a meticulous inspection of all mechanical parts, electrical components, controls and safety features. All parts are disassembled and a determination is made as to which can be repaired, replaced, or upgraded. The machine is then reassembled, painted, and tested, returning it to "like new" condition.

What does a Rebuild Actually Look Like?

A Bradbury Customer requested a rebuild of their 1996 model B.O.S.S.TM Shear and Stock Reel recently. We were able to capture this transformation with some before and after pictures. 


Boss Shear Rebuild Together xx

The B.O.S.S.TM Shear rebuild included providing and installing:

  • a new drive belt
  • a new roller straightener motor and gearbox
  • all new bearings and linear rails
  • all new spur gears
  • new upper and lower feed rolls and roller straightener rolls
  • regrinding and installation of upper and lower shear blades
  • new pneumatic valves and gauges
  • new filter, lubricator and regulator assemblies
  • new overrunning clutch and brake
  • paint
  • rebuilt shear guards

Electrical components were also refurbished and upgraded in this project:

  • new main operator station 
  • Beck Automation SII™ controller with ethernet capability
  • a new encoder
  • a new BOSS™ shear servo motor and drive
  • a new CompactLogix PLC and I/O cards
  • a new safety circuit
  • new safety guard switches
  • all new circuit protection, power supply
  • Beck Automation Connex™ production software system

A typical rebuild of a Stock Reel includes:

  • new spindle, leaves, spiders and cylinder
  • new hydraulic motors
  • new loop arm
  • new valves
  • new operator station and controls
  • all uncoiler items are new except for the hydraulic power unit, spindle housing and weldment

Benefits of Rebuilding

  • It is not necessary to invest time and money retraining operators on how to use a new machine
  • Typically less investment than buying new
  • Avoid risks associated with buying a used machine from an unfamiliar company or unknown history
  • Expect performance similar to that provided by a new machine
  • The machine will have cosmetic upgrades and return shiny, like new

When is Rebuilding Appropriate?

Choosing to rebuild isn't always an easy decision. Business owners and equipment mangers should consider a few factors before deciding to refurbish like the type of machine, the age, what is the condition of the machine, how much investment is required and how much downtime is involved.  "One off" rebuilds can be costly and more time consuming because of the unknowns.  Rebuild programs are less risky and can put you back in production in a much shorter time frame. 

At some point, it will become necessary, or at least preferable, to replace any machine. This applies especially if the machine has been greatly damaged, or has already undergone multiple rebuilds in the past.

A comprehensive inspection by our industry specialists and technicians can help determine whether your machine meets the appropriate criteria for a rebuild.

If you're interested in having your equipment rebuilt, please contact us!

Since 1959, Bradbury has been a respected leader in the metal building industry. The products being formed on our machines are top quality and bring a competitive edge to our customers. Call to discuss how Bradbury equipment can increase your production and profit.

 
Contact Us
 

Topics: Metal Building Roll Forming, Did You Know?